Isevisi Yokugaya ye-CNC

Kungani Khetha Imishini Yethu ye-CNC?

Ngaphezulu kweminyaka engama-20 yobungcweti bomkhakha, siletha izingxenye ezinemba okuphezulu zezicelo ezibalulekile.

Amakhono Esevisi Aphelele

Ithebula 1:I-CNC Machining Equipment & Nemininingwane Yezobuchwepheshe.

Isigaba	Imininingwane	Imininingwane Ebalulekile
Izinhlobo Zomshini	Izikhungo zemishini ye-CNC ye-axis engu-5 (umugqa we-DMG MORI HSC 75) 4-axis mpo izigayo (Mazak VCN-530C) 3-axis ovundlile izigayo (Haas EC-1600) Izikhungo zokujika ze-CNC (Doosan Puma 5100) I-EDM yocingo (Sodick AQ750L)	Ngaphezu kwamayunithi angama-60 wemishini Isilinganiso sobudala bomshini 24/7 amandla okukhiqiza okuzenzakalelayo
Ibanga lezinto ezibonakalayo	Izinsimbi: Aluminium 6061/7075-T6, SS 304/316/17-4PH, Titanium Grade 5, Brass C36000 Amapulasitiki: I-POM, Inayiloni 6/66, i-PC, i-PEEK, i-PEI Izinhlanganisela: I-carbon fibre-reinforced polymers	Izinto zebanga le-Aerospace (AMS 4928) I-titanium yezinga lezokwelapha (ASTM F136) Imibiko eqinisekisiwe yokulandelelwa kwezinto
Icubungula Ububanzi	Ubukhulu bosayizi wokugaya: 1500mm × 1000mm × 800mm Ubukhulu bokujika ububanzi: 500mm, ubude 1200mm Usayizi wesici esincane: 0.3mm (EDM), 0.5mm (ukugaya)	5-izinhlangothi imishini ekusetheni okukodwa I-contouring ye-axis engu-5 kanyekanye Ukubhoboza imbobo ejulile (isilinganiso se-L/D >20:1)
Precision Tolerance	Ukubekezelela imishini: ±0.005mm (5-eksisi) - ±0.05mm (3-eksisi) Ubulukhuni bobuso: Ra 0.4μm (inhlabathi) - Ra 3.2μm (egayiwe) Ukujikeleza: ≤0.002mm	Ukuhambisana ne-ISO 2768-mk Ukuhlolwa kwe-CMM ye-3-eksisi (I-Hexagon Global Performance) Ukulinganisa okubonakalayo kwezici ezincane
Ngemuva kokucubungula	I-Anodizing (Ijazi eliqinile lohlobo lwe-II/III), I-Powder coating, i-Nickel chrome plating Ukwelashwa kokushisa (Annealing, Quenching), Passivation Ukumakwa kwe-Laser, i-Electropolishing	Izindinganiso zokucwenga ze-ASTM B580 I-Boeing BAC 5616 inodizing Ukuvalwa kwedivayisi yezokwelapha (i-EO gas/steam)

Izicelo Zemboni Nezifundo Zezimo

Ithebula 2:Izingxenye Ezijwayelekile Nezimpumelelo Zobuchwepheshe.

Imboni	Izingxenye Ezivamile	Amaphuzu Avelele Ezobuchwepheshe
I-Aerospace	Ama-turbine blade hubs, abakaki begiya lokufika, izindlu ze-Avionics	28% ukwehlisa isisindo ngokusebenzisa i-topology optimization I-FAA DO-160G iyahambisana nokudlidliza I-Ti-6Al-4V yenziwe ngomshini ukuze ibe ±0.01mm ukubekezelela
Amadivayisi Ezokwelapha	Ama-forceps okuhlinzwa, izimila zomgogodla, izingxenye ezihambisana ne-MRI	Izinkomishi ze-acetabular ze-Ti-6Al-4V ezinokuqedwa kuka-Ra 0.4μm I-ISO 13485 yokukhiqiza igumbi lokuhlanza 510(k) ukwesekwa kwemibhalo
Ezezimoto (EV)	Amathreyi ebhethri, Izingalo ezimisiwe, Izindlu zezimoto zikagesi	Amathreyi e-Aluminium 6061-T6 angu-30% alula kunensimbi Iziteshi zokupholisa ezinomshini wama-axis angu-5 10,000+ amayunithi/ukukhiqizwa kwenyanga
Amarobhothi	Amagiya okushayela eHarmonic, amalunga engalo yeRobhothi, okokufakwa kwezinzwa	Amagiya ano-±0.003mm we-pitch tolerance Ukufakwa kwe-carbon fiber ngo-40% ukuncishiswa kwe-backlash
I-semiconductor	Izithwali ze-wafer, ukulungiswa kwe-Precision, izingxenye ze-vacuum zegumbi	316L insimbi engagqwali nokuqedwa kwe-Ra 0.8μm Ukuhlanganiswa kwegumbi lokuhlanza le-ISO class 5 Izinqubo ezivikelwe nge-ESD

Inqubo Yokukhiqiza Nokuqinisekisa Ikhwalithi

I-Design for Manufacturability (DFM)

♦ Ukuhlaziywa kwemodeli ye-3D nge-SolidWorks/UG/NX.

♦ Ukubekezelela isitaki sekulingisa.

♦ Ukuthuthukiswa kwezindleko zezinto.

CNC Machining & In-Process Inspection

♦ 5-axis machining kanyekanye yamajiyometri ayinkimbinkimbi.

♦ Renishaw in-cycle probing.

♦ Ukuqapha kwe-SPC ngesikhathi sangempela.

Ukulawula Ikhwalithi Yokugcina

♦ Ukuhlolwa kwe-Zeiss CMM (±0.002mm ukunemba)/♦ I-Optical projector yezici ezincane./♦ 100% ukuhlola okubonakalayo nokusebenzayo.

Intengo Nezikhathi Zokuhola

Uhlobo Lwe-oda	Ibanga Lobuningi	Isikhathi esiholayo	I-Pricing Factor
I-Prototyping	1-50 amayunithi	3-7 izinsuku	Impahla nokuba yinkimbinkimbi
Ivolumu Ephansi	50-1,000 amayunithi	Izinsuku ezingu-10-15	Ukusebenza kahle kweqoqo
Ukukhiqiza Okuningi	1,000+ amayunithi	Izinsuku ezingama-20-45	I-amortization yamathuluzi