Isingeniso
Imboni yezimoto idinga izingxenye zekhwalithi ephezulu, ezithembekile, nezinemishini enembile ukuze kuqinisekiswe ukuphepha nokusebenza kwezimoto. Imikhiqizo yethu eyenziwe ngomshini iklanyelwe ukuhlangabezana namazinga aqinile kanye nezidingo zalo mkhakha onamandla, idlala indima ebalulekile ekuthuthukiseni ukusebenza kahle nokusebenza kahle kwezimoto.
Izingxenye Zomshini Ezibalulekile Nezicelo Zazo
Izingxenye Zenjini
■ Umsebenzi:Injini iyinhliziyo yemoto, futhi izingxenye ezenziwe ngomshini njengama-crankshafts, ama-camshaft, nama-cylinder heads zibalulekile ekusebenzeni kwayo ngendlela efanele. Ama-Crankshaft aguqula ukunyakaza okuphindaphindayo kwamapiston kube ukunyakaza okujikelezayo, kuyilapho ama-camshaft elawula ukuvuleka nokuvalwa kwamavalvu enjini. Amakhanda e-cylinder ahlinzeka ngegumbi elivaliwe lenqubo yokuvutha. Lezi zingxenye zidinga ukubekezelelana okuqinile, ngokuvamile phakathi kuka-±0.005mm kuya ku-±0.02mm, ukuze kuqinisekiswe ukusebenza kwenjini okuseqophelweni eliphezulu nokusebenza kahle kukaphethiloli.
■ Ukukhetha Okubalulekile:Izinsimbi ze-alloy ezinamandla aphezulu zivame ukusetshenziselwa izingxenye zenjini ngenxa yezakhiwo zazo ezinhle kakhulu zemishini, okuhlanganisa amandla aphezulu okudonsa kanye nokumelana nokukhathala. Isibonelo, insimbi engu-4340 ingxubevange ivame ukusetshenziswa kuma-crankshafts, futhi ama-alloys e-aluminium aya ngokuya asetshenziswa kumakhanda angama-cylinder ukunciphisa isisindo kanye nokwenza ngcono ukonga kukaphethiloli.
Izingxenye Zokudlulisa
■ Umsebenzi:Amasistimu okudlulisa athembele kumagiya enziwe ngomshini, amashafu, nezindlu ukuze adlulisele amandla esuka enjini aye emasondweni futhi alawule isivinini netorque. Amagiya adinga ukwenziwa ngomshini ngokunemba okuphezulu ukuze kuqinisekiswe ukudluliswa kwamandla okubushelelezi nokusebenza kahle, nokubekezelela kahle njengo ±0.01mm kuya ku ±0.03mm. Ama-shafts kumele akwazi ukumelana namandla aphezulu okujikeleza, futhi izindlu zinikeza ukuvikelwa nokusekelwa kwezingxenye zangaphakathi.
■ Ukucatshangelwa kwezinto:Ngamagiya namashafti, izinsimbi ze-alloy ezifana ne-8620 ne-9310 zivame ukusetshenziswa ngenxa yokumelana nokugqokwa kwazo okuhle nokuqina. Izindlu zokudlulisa ngokuvamile zenziwe ngama-alloys e-aluminium noma ngensimbi ecijile, kuye ngokusetshenziswa kanye nezidingo zezindleko. Ama-alloys e-aluminium anikeza ukonga isisindo, kuyilapho insimbi ekhonjiwe inikeza izici ezingcono zokudambisa.
Izingxenye Zokumiswa Nokuqondisa
■ Umsebenzi:Lezi zingxenye zibalulekile ekuphathweni kwemoto nokunethezeka kokugibela. Izingxenye ezenziwe ngomshini njengezingalo zokulawula, ama-spindles, nezinsimbi zokuqondisa zinika amandla ukunyakaza okunembile nokuqondanisa kwamasondo. Ukubekezelela lezi zingxenye kuvame ukuba phakathi kuka-±0.05mm kuya ku-±0.1mm ukuze kuqinisekiswe ijometri yokumiswa efanele kanye nokuphendula kokuqondisa. Ukuqedwa kwalezi zingxenye kubalulekile ukunciphisa ukungqubuzana nokugqoka.
■ Impahla kanye Nemishini:Ama-alloys e-aluminium kanye nezinsimbi ezinamandla kakhulu zivame ukusetshenziselwa ukumiswa kanye nezingxenye zokuqondisa. Izinqubo zomshini ezifana nokugaya, ukuphenduka, nokugaya zisetshenziswa ukuze kuzuzwe izimo ezidingekayo kanye nokubekezelelana. Ukwelapha okungaphezulu njengokumboza noma ukucwenga kungase kusetshenziswe ukuze kuthuthukiswe ukumelana nokugqwala nokunciphisa ukungqubuzana.
Ukuqinisekiswa Kwekhwalithi kanye Nezinqubo Zomshini Wokunemba
Ukuqinisekisa ikhwalithi
■ Senze uhlelo oluqinile lokulawula ikhwalithi ukuze siqinisekise ikhwalithi ephezulu kakhulu yezingxenye zethu zezimoto ezinomshini. Lokhu kufaka phakathi ukuhlolwa kwezinto ezingenayo okuphelele ukuze kuqinisekiswe ikhwalithi nokwakheka kwezinto ezingavuthiwe. Ukuhlolwa okungaphakathi kwenqubo kwenziwa ezigabeni eziningi kusetshenziswa okokusebenza kwe-metrology okuthuthukisiwe njengemishini yokulinganisa edidiyelwe (ama-CMM), izihloli eziyindingilizi, nezihloli zokuqina kwendawo. Imikhiqizo yokugcina ihlolwa ikhwalithi eqinile, okuhlanganisa ukuqinisekiswa kokunemba kobukhulu, ukuhlolwa kokuqina, nokuhlolwa kokukhathala, ukuze kuhlangatshezwane noma kudlule izindinganiso zemboni kanye nezimfuneko zamakhasimende.
■ Ukwengeza, sinamathela ezinhlelweni zokulawulwa kwekhwalithi yezimoto zamazwe ngamazwe njenge-ISO/TS 16949 ukuze siqinisekise ikhwalithi engaguquki kanye nokwenza ngcono okuqhubekayo ezinqubweni zethu zokukhiqiza.
Precision Machining Izinqubo
■ Imisebenzi yethu yokwenza imishini isebenzisa imishini yesimanjemanje ye-CNC (Computer Numerical Control) efakwe ama-spindle anembe kakhulu kanye nezinhlelo zamathuluzi ezithuthukisiwe. Sisebenzisa amasu okwenza imishini ahlukahlukene, afaka ukugaya okunesivinini esikhulu, ukujika, ukugaya, nokugaya, ukuze sifinyelele ukubekezelelana okuqinile namajiyometri ayinkimbinkimbi adingekayo ezingxenyeni zezimoto.
■ Omashini bethu abanolwazi nonjiniyela basebenzisana eduze nabakhiqizi bezimoto ukuze bathuthukise izinqubo zomshini ngokusekelwe kumklamo othize kanye nezidingo zokusebenza zengxenye ngayinye. Lokhu kuhlanganisa ukuthuthukisa amathuluzi angokwezifiso kanye nezinhlelo zokuqinisekisa ukukhiqizwa okuphindaphindayo nokunembile.
Ukwesekwa Kokwenza Ngokwezifiso Nokwakheka
Ukwenza ngokwezifiso
■ Siyaqonda ukuthi abakhiqizi bezimoto bavame ukudinga izingxenye ezihlukile nezenziwe ngokwezifiso ukuze bahlukanise izimoto zabo futhi bahlangabezane nemigomo ethile yokusebenza. Ngakho-ke, sinikeza izinketho eziningi zokwenza ngokwezifiso zemikhiqizo yethu eyenziwe ngomshini. Kungakhathaliseki ukuthi ingxenye yenjini eguquliwe yokwandisa amandla okukhipha amandla, isethi yegiya lokudlulisela ngokwezifiso lokuthuthukisa ukusebenza kahle kukaphethiloli, noma ingxenye ekhethekile yokulengiswa yokuphatha okuthuthukisiwe, singasebenza nawe ukuze sithuthukise futhi senze ingxenye eyidingayo.
■ Ithimba lethu lokuklama nobunjiniyela liyatholakala ukuze lisebenzisane nezinkampani zezimoto kusukela esigabeni sokuqala somqondo kuya ekukhiqizweni kokugcina, linikeza okokufaka okubalulekile nobungcweti bokuqinisekisa ukuhlanganiswa okungenazihibe kwezingxenye eziwumshini ekwakhiweni kwemoto iyonke.
Ukusekela Kwedizayini
■ Ngaphezu kokwenza ngendlela oyifisayo, sihlinzeka ngamasevisi asekela idizayini ukuze sisize abakhiqizi bezimoto bathuthukise ukusebenza nokwenziwa kwezingxenye zabo. Ithimba lethu lochwepheshe lingasiza ekukhetheni impahla, ukuhlaziya ukwakheka kwe-manufacturability (DFM), kanye ne-prototyping. Sisebenzisa isofthiwe ethuthukisiwe ye-CAD/CAM (I-Computer-Aided Design/Computer-Aided Manufacturing), singalingisa inqubo yokwenza imishini futhi sihlonze izinkinga ezingaba khona zokuklama ngaphambi kokukhiqiza, sehlise isikhathi sokuthuthukiswa nezindleko kuyilapho sithuthukisa ikhwalithi nokwethembeka komkhiqizo wokugcina.
Isiphetho
I-COPYWRITER
Imikhiqizo yethu eyenziwe ngomshini inikeza ukunemba, ikhwalithi, kanye nokwenza ngokwezifiso okudingekayo embonini yezimoto eqhudelana kakhulu. Ngezinhlobonhlobo zezinto zokwakha kanye nekhono lomshini, siyakwazi ukuhlinzeka ngezixazululo ezinokwethenjelwa zezinhlelo zokusebenza zezimoto ezihlukahlukene, kusukela kunjini kanye nezinhlelo zokudlulisela kuya ezingxenyeni zokumiswa kanye neziqondiso. Noma ngabe udinga i-prototype eyodwa noma ukukhiqizwa kwenani elikhulu, sizibophezele ekuletheni izingxenye zomshini zekhwalithi ephezulu ezihlangabezana futhi zidlule okulindelwe yimakethe yezimoto.
Xhumana nathi namuhla ukuze uxoxe ngezidingo zakho zokwenza imishini yezimoto futhi sikuvumele sikusize uthuthukise ukuqanjwa kabusha embonini yezimoto.
Isikhathi sokuthumela: Feb-15-2025
